Limiting Current Heating Plate For Automotive Oxygen Sensor

Limiting Current Heating Plate for Automotive oxygen sensor

GRWAY® Limiting Current Heating Plate For Automotive Oxygen Sensor are produced by implementing ceramic lamination processes. Due to the compactness, high power and rapid heating speed .Ceramic Heater can provide higher reliability than ever before. Mainly applications include use as innovative types of heaters in the automotive, medical and semiconductor industries.

Process of Limiting Current Heating Plate For Automotive Oxygen Sensor

1.Product matrix material use white alumina ceramic

a) Density≥3.94 g/cm3;

b) Strength＞500 MPa.

2.Electrolyte material use YSZ electrolyte ceramic

a) Density≥5.75 g/cm3;

b) Strength＞400 MPa;

c) Aging test: 230℃×50 h.

3.Electrodes, heaters, leads, pads all use Pt materials (Choose different Pt content material according to the function)

Engine Test

After the assembly of the product, then test the leak rate under the temperature of 25℃±10℃and the air pressure of 3.4 bar, and the engine bench test is carried out under the condition that the leakage rate is less than 0.2 cm3 / min.

Engine bench test parameters

Electrical Properties

Heater resistance at room temperature：9Ω/6Ω/13Ω。

Heater rated voltage：12V±14 V。

The heater steady-state current when loaded a 13.5 V voltage：0.5 A±0.1 A。

Insulation resistance between Heater Pad and Electrode Pad：＞100 MΩ。

Durable Pressure Resistance

Heater 1100℃thermal cycling：20 V，3 min on，1 min off，＞4500 times。

Heater Pressure：32 V，500 ms，10 time）。

Limiting Current Heating Plate For Automotive Oxygen Sensor Structure

The ceramic core B structure as show in Figure 1, the ceramic core includes five layers, and they are protective layer, electrolyte layer, air layer, base layer and heating layer. The protective layer system includes electrode pad, porous protective layer and aluminum oxide layer. The electrolyte layer system includes inner / outer electrode, YSZ electrolyte layer. And the airway layer consists of airway, alumina layer. The base layer has a number of alumina layers (Can adjust based on customer requirements on the product thickness). The heater layer system includes heater, heater pad and oxidation Aluminum layer.

Product Specification

Recommended Use Conditions

Conventional operating temperature range: 350℃～850℃

Maximum continuous operating temperature（250 h）：1000℃

Should be used in accordance with the provisions of the GB 17930 gasoline and meet the GB 18351 requirements of the vehicle ethanol gasoline.

Limiting Current Heating Plate For Automotive Oxygen Sensor Application

Packing and Delivery

The suitable packing should be taken to avoid the breakage and contamination during the shipment.

Fast International Express Delivery such as DHL,TNT,FEDEX, UPS ect.

Our Company

Xiamen Green Way Electronic Technology Co., Ltd. is a professional manufacturer of aluminum ceramic heater elements focusing on product design, R&D, production and sales. With over 10 years' experience, we produce kinds of ceramic heaters which are widely used in soldering iron, soldering station, oxygen sensor, instant water heater, 3D Printer, E-cigarette, biomass pellet burners and so on.
With professional R&D team, advanced facilities and strictly on-line production quality control system, we are committed to providing high quality products with perfect service.

FAQ

1.What information you need to know If we want to do order a heating element?

Good question. Please give us information as clear as possible such as shape,length,diameter,resistance, heating zone and working temperature requirement ect.

2.What is your MOQ?

There is no MOQ for already ceramic heater models

You can buy any quantity you want.